Commit Graph
113 Commits
Author SHA1 Message Date
NoahandClaude Opus 5 13280d07cf Build a bootable image, and boot with a network
Two gaps between "this SDK builds a kernel" and "this SDK can replace the
vendor SDK for the device".

BOOT IMAGE. build-kernel.sh emitted a zImage and a dtb and stopped, so
producing something the board's U-Boot would actually boot still meant going
through the vendor tree. mk-bootimg.sh packages the pair the way M2 bring-up
established (kernel/docs/m2-boot-on-c8a3.md): an EXTERNAL-DATA FIT
(mkimage -E -p 0x800), a mandatory `resource` multi sub-image carrying
rk-kernel.dtb plus any logos, and the sysmem sentinel load addresses. Each of
those was learned from a specific failure -- an embedded-data FIT is "No fit
blob", a missing resource image is "Failed to load DTB, ret=-19", real load
addresses collide -- so the script also ASSERTS the metadata stayed small,
because an embedded-data FIT looks perfectly fine until a panel will not come
back.

NETWORKING. Diffing this defconfig's expansion against the kernel actually
shipping on the panel found three whole subsystems missing, none of which fail
at build time and none of which are visible until the unit is in the field:

  - WIREGUARD + NET_UDP_TUNNEL: flared's mesh to FLARE. Without it wg0 never
    comes up.
  - VLAN_8021Q: the MikroTik app configures tagged ports the panel terminates.
  - NETFILTER and legacy iptables: every rule in S35iptables, and NAT for
    router mode.

The netfilter half carried a trap worth naming. 6.18 split the legacy tables
out behind NETFILTER_XTABLES_LEGACY and IP_NF_IPTABLES_LEGACY, symbols that do
not exist in 5.10 -- so copying the vendor kernel's symbol list verbatim gives
a kernel where IP_NF_FILTER and IP_NF_NAT silently stay off and `iptables` has
no filter or nat table at all. Our userspace drives legacy iptables, not nft.

The result now shows ZERO regressions against the shipping 5.10 kernel across
mesh, gadget, firewall, VLAN, storage, net core, display/input, RGA/NPU,
wifi/BT and watchdog.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01T2D2KtdgwbhbF6Mo64eUrn
2026-09-03 15:52:42 -06:00
NoahandClaude Opus 5 7b395da7de qemu: tee the UI log to the console
A scenario driving the VM from outside can only see the console, and the UI's
own log was going to a file inside the guest -- reachable only after the
process exited. That made a whole class of question unanswerable while the UI
was still running: what the UI thought it was doing at the moment a screenshot
looked wrong.

It paid for itself immediately: a dashboard fullscreen that kept reverting was
a full UI rebuild firing 553 ms after the tap, which the console showed
outright (flare-edge: the applier's first-tick rebuild).

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01T2D2KtdgwbhbF6Mo64eUrn
2026-09-03 14:25:24 -06:00
NoahandClaude Opus 5 f245917570 qemu: drive scripted UI scenarios
ui-shot.sh proves touch reaches the UI in one tap. Verifying a UI change needs
a SEQUENCE -- swipe through the app rows, open a submenu, tap a tab, bring up
the keyboard -- and booting per step costs about a minute under TCG, so:

- qmp.py gains a `drive` mode: one connection, one boot, a script of
  tap/swipe/fling/shot/sleep steps in PANEL PIXELS rather than the raw
  0..32767 tablet axis. Swipes interpolate their motion, because LVGL decides
  a gesture from the movement between indev polls and a press-then-release
  with nothing in between is a click, not a scroll.
- ui-drive.sh runs such a script against a booted VM and collects the
  screenshots.

It also FAILS on a UI that died mid-script. warden-ui crashing leaves its last
frame in the framebuffer, so screendumps keep returning a plausible picture of
a program that no longer exists; stage-2 init now announces the exit and its
status on the console, and ui-drive.sh greps for that after the run. This is
what caught the SIGSEGV behind flare-edge#125.

Stage-2 init also mounts devpts. The UI's Terminal page opens a PTY, so
without it that page could only ever report "no PTY available" -- it rendered,
which made a screenshot scenario look fine while the one thing the page does
was untestable.

tests/scripts/nav-stress.txt is the first committed drive script: the
navigation sequence that reproduces flare-edge#125.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01T2D2KtdgwbhbF6Mo64eUrn
2026-09-03 11:50:20 -06:00
BFE EngineeringandClaude Fable 5 3d3b35459e 6.18 boot-splash chain: seamless VOP takeover, drm-logo reservation, gzip kernel, chosen-bootargs dedup
Kernel-side captures for the flare-edge warden-bootimprovements work,
photon-verified on warden-c8a3:

- rockchip_drm_vop.c vop_initial(): when U-Boot left the VOP scanning the
  boot logo (window enabled, not in standby), skip the AHB/dclk resets and
  window disables, and hold clocks + a runtime-PM reference until the first
  real vop_enable() drops them. The logo now survives the DRM bind; the
  only remaining blank is ~1.3s at the splash's own first modeset.
  KNOWN LOOSE END: a deferred-probe rebind runs the takeover twice and the
  first bind's held references are never dropped (a clk/PM leak that keeps
  the VOP domain on -- harmless for an always-on HMI, should be released in
  unbind eventually).
- rv1106-warden.dts: /reserved-memory/drm-logo@0 placeholder that U-Boot's
  fdt fixup stamps with the logo framebuffer (observed: addr=0xdf00000
  size=0x71000, kernel reserves it 'map non-reusable'); chosen bootargs
  drop earlyprintk (with earlycon it doubled every console line at 115200).
- Kernel config switched KERNEL_XZ -> KERNEL_GZIP: post-'Starting kernel'
  silence 4.2s -> 0.8s; the zImage grows past the old 11.95MB cap, which
  flare-edge sdk-patches 0007 removes (fdt_addr_r 12M -> 128M).

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_014L3eBF6wBXC55uJoZuUfS6
2026-09-01 16:57:46 -06:00
BFE EngineeringandClaude Fable 5 55b7cd5afa dts: document why usbdrd_dwc3 carries no extcon (D1-mod VBUS pins extcon to peripheral)
Tried extcon = <&u2phy> for 5.10 parity (2026-09-01) and reverted the same
day: bench/router panels self-source VBUS on the OTG port, so bvalid is
always high and extcon locks the role to peripheral, overriding debugfs mode
writes and orphaning a plugged USB NIC. Role stays manual (dwc3 debugfs mode,
router=host / client=gadget), with the switch sequence living in flare-edge
S26usbhost. See the usb2phy power-on issue for the remaining probe-time gap.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_014L3eBF6wBXC55uJoZuUfS6
2026-09-01 14:45:07 -06:00
github-actions[bot] 8bc99cf498 ci: update badges [skip ci] 2026-08-31 22:32:07 +00:00
noah 6718b5616d Merge pull request #15 from blueflare-energy/quality-badge
ci: self-hosted code quality grade and badge
2026-08-31 18:31:06 -04:00
BFE Engineering 249c311953 ci: self-hosted code quality grade and badge
A new quality job runs the linter battery (clippy, cppcheck, shellcheck,
ruff, lizard, jscpd, cargo-audit per crate, scc for the LOC denominator)
and feeds tools/quality/score.py: findings convert to SQALE remediation
minutes, debt ratio grades A-F on SonarQube's published grid, and a
separate worst-of security axis can only drag the overall grade down.
The job uploads the full quality.json breakdown and fails when the
security grade is worse than C.

The badges job now renders all four SVGs in-runner with anybadge
(shields hex palette); the previous img.shields.io curls were the one
external-service dependency left in the pipeline. quality.svg is seeded
at the current locally-computed grade (A, debt ratio 0.42%).

Also fixes the two ruff findings the battery surfaced in flowgen.py.
2026-08-31 16:18:38 -06:00
github-actions[bot] e73996a53b ci: update loc/tests/coverage badges [skip ci] 2026-08-31 19:11:34 +00:00
noah 81c5e0b50c Merge pull request #14 from blueflare-energy/docs-style
docs: ASCII typography and style normalization
2026-08-31 15:10:49 -04:00
BFE Engineering 53bc57fbf8 ci: unbreak workflow YAML (colon in unquoted step name)
The style pass rewrote an em dash as a colon inside an unquoted name:
scalar, which YAML reads as a nested mapping. Comma instead; file
re-validated with a YAML parse.
2026-08-31 13:09:42 -06:00
BFE Engineering 18f6c77617 docs: drop the README Downstream section 2026-08-31 12:58:10 -06:00
BFE Engineering 42fb386f60 docs: ASCII typography and style normalization across all repo text
Replace every em dash with real punctuation (rewrites, not hyphen swaps)
in docs, code comments, scripts, configs, and the port records; convert
en dashes, curly quotes, ellipsis glyphs, arrows, and section signs to
ASCII; drop machine-writing tell phrases from living docs. ADR titles
now use a colon. The M2 bring-up DTS model string carried an em dash
into the patch series and its record echoes; fixed at both, and the full
series re-verified to apply cleanly onto pristine 6.18.46. One comment
in freshness.h deliberately names the em dash glyph the UI renders as
the unknown mark; that is data, kept as prose naming it.

Verified: cargo tests (sim, config-lint, rs485-bridge), shellcheck,
both driver MC/DC harnesses, patches-apply.
2026-08-31 12:31:27 -06:00
github-actions[bot] 51ac587eca ci: update loc/tests/coverage badges [skip ci] 2026-08-31 16:05:40 +00:00
noah 80d9a9539b Merge pull request #13 from blueflare-energy/docs-concise
docs: tighten README and core docs
2026-08-31 12:04:29 -04:00
BFE Engineering e3a6026ba5 docs: README leads with the vendor-SDK comparison
Drop the Why / What Works sections and the product-origin story; the
text before Quick Start is now one comparison table of the upgrades over
the vendor SDK. Coverage methodology stays in the internal docs as the
reliability standard rather than the project's identity.
2026-08-31 08:27:42 -06:00
BFE Engineering 8677f8d061 docs: tighten README and core docs
Second conciseness pass per review feedback: bullets and tables over
prose (vendor-SDK failings, repo layout, sim models, kernel-port
rationale, QEMU scenarios), duplicated content cut (provenance pointer,
scenario prose the qemu README already carries). Also fixes two stale
claims in architecture.md: the flared seam unification and real-image
boot both landed (flare-edge #110, PR #8) but were still marked pending.
2026-08-31 08:19:51 -06:00
github-actions[bot] 673cd8b1d1 ci: update loc/tests/coverage badges [skip ci] 2026-08-31 14:09:56 +00:00
noah bab6500146 Merge pull request #12 from blueflare-energy/docs-reposition
docs: reposition as the 86 Panel development environment
2026-08-31 10:09:13 -04:00
github-actions[bot] 060ed84d29 ci: update loc/tests/coverage badges [skip ci] 2026-08-31 14:00:36 +00:00
BFE Engineering ed62a7d099 Merge remote-tracking branch 'origin/main' into docs-reposition 2026-08-31 08:00:33 -06:00
noah 1b694bd1ba Merge pull request #9 from blueflare-energy/org-transfer-refs
Org transfer: update repo references to blueflare-energy
2026-08-31 09:59:48 -04:00
noah 9dcf1486cb Merge pull request #8 from blueflare-energy/ota-full-apply
Full OTA apply scenario: write rootfs_b, flip AvbABData, boot the applied slot
2026-08-31 09:59:43 -04:00
noah fbd672c591 Merge pull request #7 from blueflare-energy/btlpm-618-modules
Matched 6.18 module set from the hermetic build (issue #4)
2026-08-31 09:58:57 -04:00
noah aca66bac26 Merge pull request #6 from blueflare-energy/vdso-timer-fix
Clock diagnostics + VM sanity guard for issue #3 (DT fix bench-gated)
2026-08-31 09:58:37 -04:00
BFE Engineering 643a05bffa docs: the device sim runs the full UI in a window (make it discoverable) 2026-08-31 07:58:34 -06:00
BFE Engineering d465d97b99 docs: repo renamed to bfe-core1106-sdk
The last product-first artifact after ADR-0008 was the repo name itself.
Current and forward-looking references updated; period-bound history in
the ADRs keeps the old name, with the rename recorded in ADR-0008.
Crate names, WARDEN_* env vars, and binaries are unchanged.
2026-08-31 07:17:00 -06:00
BFE Engineering 31c6d2496d docs: mark the NPU feasibility study as point-in-time context
Its 'our boards' / 'this product' phrasing predates the repositioning
(ADR-0008); a banner marks the context instead of rewriting a dated study.
2026-08-30 22:20:16 -06:00
BFE Engineering c756622c96 docs: reposition as the 86 Panel development environment
The repo's documentation framed it as a support repo for one product
(WardenOS). Since going public the real audience is anyone with a Luckfox
Pico 86 Panel: a maintained 6.18 kernel, an off-device development loop,
and a device simulator that exist nowhere else for this board. Reframe the
README and top-level docs board-first, with WardenOS documented as the
downstream consumer it is (ADR-0008).

Also an editorial pass over the whole doc set:
- every H1/H2 is now a short title, not a sentence (ADRs, qemu/, patches/,
  drivers/, architecture, NPU feasibility, config-lint, payload); workflow
  flowchart titles fixed at the source in tools/flowgen.py and regenerated
  with fresh bench numbers
- README Quick Start commands verified against the scripts; requirements
  corrected (curl, bare python, gcc >= 14) and the MC/DC gate added as a
  step (run green locally on gcc 14.2)
- dropped the 'needs python (not python3)' vendor dig: build-kernel.sh
  inherited the same requirement (filed #10 to remove it)
- glossed MC/DC and HPMCU on first use; marked the tests/uboot-ab
  reference as flare-edge; deduplicated the three-simulator list into the
  root README table
2026-08-30 22:19:12 -06:00
BFE EngineeringandClaude Fable 5 084df85450 docs: repo moved to the blueflare-energy org — update references
The transfer removes the last personal-name slug from the project's
public surface; old URLs redirect but the badge and ADR references now
point at the canonical home.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_018HUayid7W5w7jBdb9Rrj1K
2026-08-30 20:59:05 -06:00
BFE EngineeringandClaude Fable 5 7ab07a35d3 qemu: real-image milestone — boot an actual flare-edge build in the VM
mkimage gains --rootfs-image/--oem-image (raw ext4 matched pair placed
into slot A, size-checked fail-closed; slot B keeps the skeleton as a
known-good fallback), and stage-1 rc now hands the live devtmpfs to the
new root across switch_root — busybox switch_root moves nothing, our
skeleton init remounted defensively, but a REAL image's getty opens
/dev/console immediately and looped on ENOENT without it.

Verified with the 2026-08-24 flare-edge build (rootfs 192M + oem 26M):
the image's own rcS chain runs on the 6.18 virt kernel, real daemons
start (warden-modbus confirmed running via root shell; the shipped
0.2.4 flared reproduces flare-edge#106 exactly, and S99hciinit reports
the issue-#4 btlpm symptom — the VM doubles as a faithful reproducer of
known field bugs), and a getty answers on the console.
qemu/tests/real-image-boot.sh asserts switch_root + daemon starts +
login prompt, credential-free. REAL-IMAGE-BOOT-PASS.

Regression sweep after the shared-path changes: OTA-APPLY-PASS,
PORTAL-SCENARIO-PASS, UI-SHOT-PASS, boot smoke OK.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_018HUayid7W5w7jBdb9Rrj1K
2026-08-30 11:00:02 -06:00
BFE EngineeringandClaude Fable 5 d63c2117c1 qemu: full OTA apply scenario — write rootfs_b, flip AvbABData, boot it
Closes the loop every prior harness stopped short of, entirely
off-hardware: the real flared (WARDEN_HARD_RESET-gated build) pulls a
real signed tier-1 .wfw whose payload is a BOOTABLE rootfs stamped
0.0.2, verifies it, writes /dev/block/by-name/rootfs_b inside disk.img,
and flips the AvbABData (slot B: priority 15, 3 tries, unsuccessful —
the exact pre-first-boot arming state, round-tripped through a portal
check-in). The harness then boots slot _b and asserts the applied
version + marker are what runs. OTA-APPLY-PASS verified end to end.

- mkimage: the misc partition now carries REAL provisioned AvbABData
  (bytes mirror flare-edge's provisioning defaults) — slotctl fail-closes
  on bad AB magic before writing, which a zeroed misc tripped.
- run.sh --allow-apply / cmdline warden.fwapply: per-boot opt-in that
  makes stage-2 init export WARDEN_FW_ALLOW_APPLY=1; never the default.
- stage-2 init also exports WARDEN_HARD_RESET=0 (the CRU poke is fatal on
  virt, same class as the HPMCU probe); the harness performs the reboot.
- ADR-0006 boundary documented in the scenario and README: BCB slot
  CHOICE and the physical reset remain emulated.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_018HUayid7W5w7jBdb9Rrj1K
2026-08-30 10:40:08 -06:00
BFE EngineeringandClaude Fable 5 c258a2da68 build: produce the matched 6.18 module set (issue #4 root cause)
The hermetic build only ever made zImage+dtb — no 6.18 .ko set existed,
so the panel's only aic8800_btlpm.ko was the stale 5.10 build, which
fails the struct-module ABI check at load. New WARDEN_MODULES_COLLECT
env runs the full `make modules` (required: zImage alone emits no
Module.symvers, so per-directory M= builds cannot link) and collects the
listed dirs' modules fail-closed; CI's kernel-build collects
drivers/net/wireless/aic8800 and ships the .ko files in the artifact.

Verified: all three aic8800 modules (bsp 326K, fdrv 1.5M, btlpm 36K)
compile clean against 6.18, and bsp+btlpm INSMOD WITH RC=0 on the 6.18
kernel in the qemu/ device sim — no linkonce/this_module ABI error;
btlpm's rfkill init runs and only hardware power-up fails (no AIC silicon
on virt, expected). On-panel BT bring-up remains bench-gated (c8a3
currently dark).

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_018HUayid7W5w7jBdb9Rrj1K
2026-08-30 09:56:43 -06:00
BFE EngineeringandClaude Fable 5 1d7dec167e clock diagnostics for issue #3: probe, VM sanity scenario, fix plan
The qemu/ device sim answered the first question off-board: the same
kernel family under -M virt gives musl vDSO rate ratio 0.99963 — the
generic 6.18 armv7 vDSO is correct, so the board symptom is RV1106
register state (CNTFRQ/CNTVOFF, firmware-owned, secure-world boot chain).

- qemu/tests/clockprobe: interval-based musl probe separating RATE error
  (CNTFRQ) from boot OFFSET (CNTVOFF) — the original single absolute
  sample cannot distinguish them.
- qemu/tests/clock-sanity.sh: VM regression guard asserting the vDSO rate
  within 1% (PASSES: 1.00026); cross-builds the probe and stages it as
  payload itself.
- kernel/rv1106-enablement/timer/PLAN.md: the DT fix
  (arm,cpu-registers-not-fw-configured + measured clock-frequency on the
  board dts) gated on the two bench measurements; c8a3 is currently
  physically dark, needs hands at the bench.
- clockprobe joins the CI test loop.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_018HUayid7W5w7jBdb9Rrj1K
2026-08-30 09:49:50 -06:00
github-actions[bot] 0077873995 ci: update loc/tests/coverage badges [skip ci] 2026-08-30 15:30:34 +00:00
noah ff62991e8d Merge pull request #5 from bfe-noah/qemu-device-sim
qemu/: QEMU device simulator — boot the real kernel + userspace off-hardware
2026-08-30 09:29:50 -06:00
BFE EngineeringandClaude Fable 5 abbc690277 ci: silence SC2187 on the busybox-sh shebangs (shellcheck 0.9 vs 0.10)
ubuntu-latest ships shellcheck 0.9.0, which warns that ash scripts are
checked as dash; 0.10 (local) does not. shell=dash is the accurate dialect
for busybox ash. Verified clean under BOTH versions; boot smoke re-run.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_018HUayid7W5w7jBdb9Rrj1K
2026-08-30 09:02:33 -06:00
BFE EngineeringandClaude Fable 5 f5c2cc9a42 review: iteration-3 fixes (convergence pass)
- ci-cd.md phrasing made time-invariant (true before and after the
  visibility flip; the prior wording asserted a state not yet real).
- ui-shot: liveness check before the tap QMP call too — the commit-message
  claim of "before every QMP call" is now actually true.
- busybox fetcher checks its pin before downloading, mirroring the
  kernel-tarball fetcher's ordering.
- Fragment disable-arm: absence of a deps-gated symbol is a valid disable
  outcome; only "still set" is fatal (the iteration-2 symmetrization
  overcorrected). Negative-tested both directions under set -e.

Iteration 3 produced four findings, none blocking, all applied — the
recursive review is converged.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_018HUayid7W5w7jBdb9Rrj1K
2026-08-30 08:45:46 -06:00
BFE EngineeringandClaude Fable 5 973a414f07 review: iteration-2 fixes (fragment assertion, evidence paths, hardening)
- build-kernel.sh fragment assertion: survives a missing trailing newline
  (the read footgun, reproduced) and treats an absent symbol on a disable
  line as FATAL, symmetric with the enable arm.
- fetch-kernel-tarball.sh checks the pin before downloading; both fetchers
  add --retry-connrefused.
- mkimage rejects '.'/'..' state keys.
- ui-shot: VM liveness checked before every QMP call, console.log preserved
  as evidence on every failure path, repaint deadline widened to 90s with
  the contended-runner rationale documented.
- rs485-bridge: overflow discards back off one gap and rate-limit their log
  line, mirroring the accept-loop fix; clippy nit fixed.
- .gitignore ignores *.elf/*.map so the untracked artifacts cannot silently
  return; CI shellcheck glob now covers build/ and the rootfs boot scripts
  (directives added for the deliberate in-guest source paths).
- Docs: NPU parity row matches its sibling verification docs; line-pinned
  audit cross-references unpinned; CROSS_COMPILE documented in the build
  header; payload README lists warden-ui; ci-cd tense settled.

Verified: guards negative-tested (bad state keys, no-newline fragment);
boot smoke, portal scenario, ui-shot all PASS; 53 tests green; shellcheck
clean across the widened glob; clippy zero.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_018HUayid7W5w7jBdb9Rrj1K
2026-08-30 08:34:47 -06:00
BFE EngineeringandClaude Fable 5 2756de0b46 review: iteration-1 fixes across CI, bridge, VM harness, and docs
CI/pipeline:
- KERNEL_TARBALL passed as a YAML env literal '~' was never tilde-expanded
  and would have failed every hosted kernel-build dispatch; the path is now
  exported from the shell. Verified reproducible before the fix.
- Every job gets timeout-minutes; boot smoke uses timeout -k so a wedged
  qemu is SIGKILLed instead of holding the job.
- Tarball fetch + fail-closed sha256 verification deduplicated into
  build/fetch-kernel-tarball.sh (with curl retries), used by build-kernel.sh
  and both CI jobs. busybox fetch gains retries too.
- ccache layer for kernel-build (cache keyed on defconfig+patches) recovers
  the incremental-compile speed the ephemeral-runner move cost.
- build-kernel.sh now asserts every fragment option survived olddefconfig —
  merge_config -m pastes text and Kconfig silently drops unmet symbols.

rs485-bridge:
- pending-buffer cap (2x max RTU ADU) instead of unbounded growth;
  explicit accept-loop error handling with backoff instead of .flatten();
  per-arm inline bounds instead of the string-keyed lookup whose default
  would have mis-bounded a future get-input; control-socket cleanup errors
  surfaced; flag-shaped values rejected in arg parsing; doc example uses a
  private mktemp dir. Test timing margins widened for contended runners
  (gap 25->120ms, 60x margin on the split-frame test).

VM harness:
- stage-1/stage-2 boot scripts share one validated slot parser and one
  by-name populator (qemu/rootfs/etc/warden-lib.sh) — the duplicated
  parser had already diverged on validation; userdata/oem mount failures
  now fail fast with a greppable sentinel; udhcpc fallback keys off the
  interface actually having an address; switch_root applet guarded.
- boot-smoke delegates the qemu invocation to run.sh (machine shape lives
  in ONE place); run.sh port 0 disables a hostfwd.
- mkimage: unknown partition names fail at build time; DISK_END is a max,
  not last-entry; --state keys validated as filenames.
- portal-scenario: mock readiness is asserted (no silent fall-through),
  hostfwd port collisions retried, mount-failure sentinel fails fast.
- ui-shot: fixed sleeps replaced with bounded screendump polling; the
  repaint assertion is real and documented as such. qmp.py loses its
  module-global and gains argv validation.

Docs/scrub: bench-host paths and the site AP name removed from six more
port docs and two evidence tables; path-bearing build artifacts (.elf,
.map) untracked (the 154-byte firmware .bin is path-free and stays);
ADR-0003 marked visibility-superseded by ADR-0007; stale section
cross-reference fixed; flare-edge noted as private for outside readers;
stale root-level review report removed per the new workspace rule.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_018HUayid7W5w7jBdb9Rrj1K
2026-08-30 08:19:17 -06:00
BFE EngineeringandClaude Fable 5 b667ff5b1e license: GPL-2.0-only repo-wide
Replaces the dual MIT/Apache-2.0 licensing (and its GPL carve-out) with a
single GPL-2.0-only license for the whole repository: coherent with the
kernel patch series it exists to carry, the embedded-Linux norm, and the
stack's openness principle — anyone shipping products on this SDK publishes
their changes. GPL-2.0 (not 3) deliberately: the Installation-Information
clause of GPLv3 sits badly with WardenOS's signed A/B firmware chain.
LICENSE is now the canonical GPLv2 text; crate manifests updated;
inbound = outbound noted in the README.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_018HUayid7W5w7jBdb9Rrj1K
2026-08-30 07:44:32 -06:00
BFE EngineeringandClaude Fable 5 16368bb871 public-readiness: remove internal person-name attributions from docs
Decision/directive lines keep their dates and content, drop the name;
hands-on confirmations become "confirmed by hand at the panel"; a dangling
CLAUDE.md reference becomes "repo policy". Upstream vendor author
attributions in the GPL kernel sources (MODULE_AUTHOR, copyright headers,
LKML citations) are third-party legal attributions and stay.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_018HUayid7W5w7jBdb9Rrj1K
2026-08-30 07:27:57 -06:00
BFE EngineeringandClaude Fable 5 5155224594 public-readiness: scrub internal details, split licensing, hosted kernel-build
Preparing the repo to go public (ADR-0007):

- CI: kernel-build moves from the self-hosted runner to ubuntu-latest
  (installs its own cross toolchain + qemu, caches the pristine tarball).
  On a public repo a registered self-hosted runner is reachable from
  approved fork-PR workflows — i.e. arbitrary code on private
  infrastructure — and the build never actually needed the SDK host.
  ADR-0004 marked superseded-in-part; docs/ci-cd.md rewritten (site
  specifics now live only in the private deployment log).
- Licensing: LICENSE gains the GPL-2.0 carve-out for patches/ and the
  kernel source excerpts (Linux derivatives; per-driver provenance was
  already tracked in PROVENANCE.md); patches/README.md states it too.
- Scrubbed from the tip: bench-unit dev credentials and its gadget IP
  (m2-boot notes), the site AP SSID+BSSID and a neighboring AP's BSSID
  and the device WLAN MAC (wifi bring-up evidence — BSSIDs are
  geolocatable), the runner mesh IP. NOTE: these remain in git history;
  decision on a pre-publication history rewrite is separate.
- Emoji cleanup across 21 tracked files (kernel port docs, review report,
  enforce-mcdc.sh) per repo text conventions: status marks became
  [x]/[wip]/[ ]/OK plain text.
- "[maintainer]-gated" process phrasing normalized to "maintainer-gated"
  (attributions in dated evidence docs kept).

Verified: zero emojis tracked; scrub grep clean; patches carry no internal
references; ci.yml parses; shellcheck unchanged.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_018HUayid7W5w7jBdb9Rrj1K
2026-08-30 07:25:57 -06:00
BFE EngineeringandClaude Fable 5 fea36faaec docs(ci-cd): runner provisioned with qemu-system-arm (boot smoke unblocked)
Installed 2026-08-30 on bfe-mpc-0640 (QEMU 10.0.11; cpio/curl already
present); recorded in flare-deployment deploy-log. End-to-end CI check of
the smoke step waits on the account-wide Actions billing stall.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_018HUayid7W5w7jBdb9Rrj1K
2026-08-30 07:12:44 -06:00
BFE EngineeringandClaude Fable 5 13b7d063a2 qemu: display + touch scenario, ADR-0006, docs
Phase 4+5 of the device sim:

- Display + touch verified end-to-end: virtio-gpu at 720x720 (fbdev
  emulation) renders the real WardenOS dashboard from the static LVGL
  fbdev+evdev UI build (flare-edge qemu-vm-support tools/build-ui-vm.sh);
  QMP input-send-event taps the Metrics tab and qemu/tests/ui-shot.sh
  asserts the repaint from screendumps. Two load-bearing QEMU flags found
  and documented: -global virtio-mmio.force-legacy=false (gpu/input are
  VERSION_1-only) and the 200ms press hold (an instantaneous press+release
  lands inside one LVGL indev poll and never clicks).
- qemu/tests/qmp.py: minimal QMP client (screendump, tap, quit).
- stage-2 init starts warden-ui when present and fb0 exists.
- docs/decisions/0006-qemu-device-sim.md: virt-not-custom-board, the
  enters-at-kernel boundary, fragment policy, naming, consequences.
- docs/architecture.md: new section 7 (device emulation), order-of-work
  item 7; modbus cross-reference to the bridge.
- qemu/README.md: emulated-vs-not table, scenarios, gotchas, host/runner
  requirements. docs/ci-cd.md: runner needs one-time qemu-system-arm
  install (fail-closed smoke until then, [maintainer]-gated). Repo README updated.

Final sweep on this commit: shellcheck clean, bridge 7/7 tests, boot smoke
PASS, portal scenario PASS (check-in + fw pull + signed .wfw download),
ui-shot PASS (touch navigates to Metrics) — all under the final flags.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_018HUayid7W5w7jBdb9Rrj1K
2026-08-29 20:16:36 -06:00
BFE EngineeringandClaude Fable 5 c7e06514ad qemu: RS485 bridge to sim, portal E2E scenario, CI wiring
Phase 3 of the device sim, all verified on QEMU 10.0.11:

- qemu/rs485-bridge/: std-only crate bridging a QEMU serial chardev (unix
  socket) to warden_sim::ModbusSlave — gap-based RTU framing (CRC failures
  degrade to real-slave silence), line-protocol control socket for register
  seeding and fault injection (drop/exception/clear), bounds-checked so a
  scenario typo answers err instead of panicking the bus. 7 unit tests,
  bench in the sim_bench pattern. Verified end-to-end: guest master frame
  on /dev/ttyS4 (pci-serial) answered from the sim slave, CRC-correct.
- virt machine gains highmem=off: the 32-bit non-LPAE kernel cannot reach
  virt's default 40-bit PCIe ECAM (pci-host-generic EOVERFLOW); with it the
  full PCI set probes (16550A ttyS0, i6300esb).
- Watchdog scenario verified: guest arms /dev/watchdog, no petting, i6300esb
  resets the VM ~30s later (first environment where this arm is testable).
- qemu/tests/portal-scenario.sh: the real static-musl warden-flared inside
  the VM against flare-edge's mock portal on the host — authenticated
  check-in, firmware desired-state pull, and download of a real signed
  tier-1 .wfw offer, asserted from the portal log. Found and filed
  flare-edge#106 (fatal SIGBUS in the HPMCU boot-loaded probe on
  non-RV1106 memory maps); runs against a flared built from the
  qemu-vm-support fix branch.
- stage-2 init: WARDEN_FLARE_INSECURE=1 + WARDEN_HPMCU=0 (documented VM
  deviations), firmware-version stamp, newline-terminated state seeds.
- CI: rs485-bridge joins the test loop and bench job; new qemu-tools job
  (shellcheck + initramfs + disk image on hosted runners); kernel-build
  gains a fail-closed qemu boot-smoke step. All qemu scripts shellcheck-clean.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_018HUayid7W5w7jBdb9Rrj1K
2026-08-29 19:59:44 -06:00
BFE EngineeringandClaude Fable 5 bf3c93cf85 qemu: device-sim bringup — boot smoke, A/B disk harness, virt kernel variant
The third simulator (deliberately not named "sim"): a QEMU -M virt VM that
boots the real 6.18.46 kernel and enters at -kernel zImage — everything below
(BootROM/idblock/U-Boot/real BCB A/B selection) is closed blobs + mask ROM
and is explicitly out of scope.

- qemu/mkinitramfs.sh: pinned static busybox (sha256 fail-closed) + rootfs/
- qemu/mkimage.sh: unprivileged sparse disk image with the device's canonical
  12-partition blkdevparts A/B layout (vda == mmcblk0 mapping)
- qemu/rootfs/: stage-1 init (by-name symlinks from PARTNAME uevents,
  whole-token warden.slot= parse, switch_root) + stage-2 init (userdata/oem
  mounts, slirp networking, payload daemon start)
- qemu/run.sh: runner with --slot/--rtc/--watchdog/--rs485/--qmp/--display
- qemu/configs/virt.fragment + WARDEN_KCONFIG_FRAGMENT hook in
  build/build-kernel.sh (canonical RV1106 build untouched when unset):
  adds PCI, pci-serial, i6300esb watchdog, WireGuard, virtio-gpu/input
- qemu/tests/boot-smoke.sh: sentinel-asserting boot test

Verified on QEMU 10.0.11: canonical zImage boots -M virt unmodified (the
feared DEBUG_UNCOMPRESS decompressor hang does not exist in 6.18); full
stack boots both slots; 12 by-name symlinks; userdata persists across
reboot; -rtc base=2021-01-01 reproduces the no-RTC wrong-clock class.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_018HUayid7W5w7jBdb9Rrj1K
2026-08-29 18:53:16 -06:00
BFE Engineering 44cdf2bf38 Merge pull request #2 from bfe-noah/artifact-gc
ci: automatic artifact GC for kernel builds (account-wide storage)
2026-08-26 12:53:07 -06:00
BFE Engineering 0833d61bfa ci: automatic artifact GC for kernel builds (account-wide storage)
Mirror flare-edge's artifact GC so the shared Actions storage quota can't fill
from either repo. A new prune-artifacts job (ubuntu, gh + built-in token,
actions:write) runs before the kernel-build upload and deletes older
kernel-rv1106 artifacts beyond the newest 3; kernel-build needs it. retention-days
14 -> 5 as the backstop. Best-effort so it never blocks a build. Completes the
account-wide auto-clear (an over-quota once blocked ALL runs, not just uploads).
2026-08-26 10:44:48 -06:00
github-actions[bot] 3764d1d7e8 ci: update loc/tests/coverage badges [skip ci] 2026-08-26 00:10:48 +00:00